Crepe rubber
Crepe rubber is coagulated latex that is rolled out in crinkled sheets, commonly used to make soles for shoes and boots but is also a raw material for further processed rubber products.
Contents
Processing
Colloidal latex is first mixed with formic acid to cause it to coagulate. The coagulum is processed in a "creping battery", a series of machines that crush, press and roll the coagula. The sheets are hung in a heated drying shed and then sorted by grade and packed for shipping.
Types
There are several types and grades of rubber crepe, mainly distinguished by the grade and pre-processing of the latex used in their manufacture.[1]
- Pale latex crepe (PLC) is a premium grade, made from raw field latex.
- Estate brown crepe (EBC) is made from "cup lump" (raw, naturally coagulated rubber from the collection cup) and other coagulum.
- Re-milled crepe is made from "wet slab coagulum" (cured latex, still wet from the coagulation tanks), latex sheets (unsmoked) and cup lump.
- Smoked blanket crepe is made from thick sheets of latex that have been processed in a smoker.
- Flat bark crepe is made from scraps and other poor quality raw product.
Gallery
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Hand-powered latex creping machines
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Removing coagulum from coagulating troughs
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Creping battery
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Milling honey colored crepe
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Milling white crepe
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Spooling crepe from last finishing mill
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Smooth crepe spooled for transfer to drying shed
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Wet coagulum crepe blanket
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Smallholder's sheet in drying shed
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White crepe hanging in drying shed
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Laminating white crepe for sole crepe
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Laminating honey colored crepe for sole crepe
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Sole crepe inspection and packing
References
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